yofiel
Joined: 17/08/12
Posts: 43
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Painting egg carton with ceiling texture sprayfoam?
#1004879 - 22/08/12 05:15 PM
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Hi folks
I don't know if anyone asked before, I'm pretty new here...I'm working
on a sound baffle for a computer. I have some spray 'popcorn' left over from painting a
ceiling. I thought maybe spraying a few sheets of cardboard for 96 eggs with it (they sell
eggs in big packs like that here some places). The egg carton shape seems good, and the
ceiling popcorn is designed for noise deflection, and I can boil the eggs, give a bunch to
the local food bank.
Then if that works, I can fill back of the egg carton with
plaster of paris for solidity, and even back that with a sheet of plywood and painting it
for the external of the enclosure, if it goes on the road.
Does that sound a
good idea?
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1004882 - 22/08/12 05:50 PM
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oh...lI guess I should add, I tried acoustic fooam, but for a computer enclosure it didn't
work very well, in particular, hot air from the fans would saturate the foam, and the foam
became brittle and crumbly. Ceiling popcorn is meant to be fire resistant, and
it would protect the egg cartons. Also, the foodbank likes getting eggs. Most their food
is from supermarkets when it is past sell-by date but within buffer time allowed for home
refrigerators (3-6 weeks depending on foddstuff), but supermarkets aren't allowed to give
food banks dairy products past sell-by date. So they very rarely get eggs  I'm just not sure how well it would work as a sound baffle, and I was wondering if
others had tried celing popcorn and egg cartons, or had better ideas?
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sheggs
Joined: 16/12/08
Posts: 88
Loc: Bradford, UK
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1004883 - 22/08/12 05:56 PM
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Reality is this - although covering your walls and ceilings with these products will
change the sound of your room - they really don't amount to much. They have no density to
speak of - and thus do not affect low frequencies, as a diffusor they are much too shallow
and too uniform to have any real effect. In short, even if you can get them for free -
they aren't really giving you anything (acoustically) of value in your room. For actual test data - please visit this site: http://www.acousticsfirst.com/eggc.htm That should settle the
question.
-------------------- David Shevyn General Manager GIK Acoustics Europe
www.gikacoustics.co.uk
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: sheggs]
#1004887 - 22/08/12 06:15 PM
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Hi, thanks but this is not for room. It is for computer cabinet enclosure not room. A bare
box accentuates hiss and woof, fan noise echoes inside, and it gets hot. woiuld ceiling
popcorn on a flat surdace would be just as good?
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Mixedup
active member
Joined: 03/09/03
Posts: 4265
Loc: Cambridge, UK
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1004895 - 22/08/12 08:06 PM
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Quote yofiel:
The egg carton
shape seems good, and the ceiling popcorn is designed for noise deflection
For a 'baffle' - ie a gobo - just use a
dense mineral wool panel. It's affordable and it's fire retardant. Coat it in a breathable
fabric (weed matting, cotton sheet etc) and you have what you need without all this
fannying about.
For an 'enclosure' the shape isn't going to make a shred of
difference, in that it doesn't matter if sound is bouncing around as long as it doesn't
get out. So egg box shape doesn't seem to me like it would add anything useful there.
If you're keen on breaking up HFs from the computer for other reasons, build a
diffusor out of wood, or use books, CDs etc that you have lying around. But I can't think
why you'd want to do that.
Finally... dare I suggest just working on fans, fan
speeds for the PSU and cooling, and on drives (SSDs?) t get a quieter machine in the first
place?
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: Mixedup]
#1004911 - 22/08/12 09:26 PM
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Thanks, that's a good idea. I went through all the fan business with Zalman etc for the
last five machines. This one I have space for a better solution, rather than mucking with
yet more fans, and I want something that can go on stage too.
There's real
things to reduce the fan noise -- using ball bearing fans instead of sleeve fans etc --
and there's increasing size of heatsink, but beyond that and liquid cooling, most
solutions realy reduce noise by reducing air flow. I haven't got into liquid cooling yet.
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1004916 - 22/08/12 09:43 PM
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oh, there was one other thing I found actually made the most difference: rubber grommets.
Also I put it on thick sponges to reduce vibration passed to the floor. The
sponges need replacing twice a year.
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Mixedup
active member
Joined: 03/09/03
Posts: 4265
Loc: Cambridge, UK
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1005003 - 23/08/12 11:04 AM
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You can also go for fewer fans and fewer moving parts. Eg larger fans but running slower
to draw air in through the front and vent at the back. Fanless graphics card(s). Solid
State Drives. Neat cabling so you can manage airflow to make cooling more efficient etc
etc.
Bear in mind that the more enclosed your system is, the poorer the air
circulation and thus the more you're going to need to cool it. Which might mean creating
more noise to attenuate. Bit of a vicious circle! Best option if noise is a real issue
(no reason a PC needs to be excessively loud now, though) is to move the actual machine
away from where it interferes sonically and to have your keyboard, mouse, VDU etc where
you need it. Like a machine room in an old studio, or a server room in an office...
Also, water cooling = not as good an idea as it at first seems. Not that it
doesn't work, but you're replacing an internal fan with an external pump... which won't be
silent.
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Martin Walker
Watcher Of The Skies
Joined: 28/02/01
Posts: 16482
Loc: Cornwall, UK
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1005037 - 23/08/12 02:02 PM
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Quote yofiel:
oh, there was one
other thing I found actually made the most difference: rubber grommets.
Also
I put it on thick sponges to reduce vibration passed to the floor. The sponges need
replacing twice a year.
Hi
yofiel!
When you say "it" followed by "sponges need replacing twice a year" I
can only assume that you mean resting the entire PC on the sponges.
If
instead you hang your hard drives inside your PC from rubber cords you'll make a much
bigger difference to the level of drive vibration transmitted into the rest of the case
Here's a photo of a typical DIY assembly:
I also echo Mixedup's advice of
larger fans (e.g. 140mm) running more slowly as a great way to reduce acoustic noise
levels.
Martin
-------------------- YewTreeMagic
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: Martin Walker]
#1005048 - 23/08/12 02:43 PM
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That's good advice too, thank you. For the next installation, I'm thinking now about two
rack-mount i7 Windows8 Professional boxes, with wireless audio connections, in a ply
enclosure with inside coated with under-carpet acoustic insulation fiber matting.
The rest I can put together, but I'm not sure about the wireless audio connection.
Fry's showed me a USB device the size of a garbonzo bean for connecting a digital amp to a
wireless network. What I need is to send multiple audio channels on 802.11 then. That is
new to me, is there a simple way to do this these days?
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1005088 - 23/08/12 06:48 PM
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Looking around, it appears there is not. There are some geeky ways to do it, and some
boxes for ADAT over Ethernet costing a thousand dollars, but not any straigntforward,
simple digital audio connection over a dedicated TCP/IP crossover link. What a
surprise...:)
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yofiel
Joined: 17/08/12
Posts: 43
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Re: Painting egg carton with ceiling texture sprayfoam?
[Re: yofiel]
#1005094 - 23/08/12 08:03 PM
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