Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: fletcher]
#1005120 - 24/08/12 12:01 AM
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Thanks for explaining that Fletcher. Well here's an update to what I've been
doing. I've taken a picture of the PCB and labelled the components with spoken of mostly.
I have checked they all correspond to the correct paths on the schematic. I will
label every part and continue testing some more afterwards. I think Folderol's
point on the resistors is interesting and I feel they are used to correspond to signal
voltage, thus the other 3 light up at a certain voltage level. Also as Folderol said,
that I may not be IC 4 completely because one LED should light when the pedal is switched
on and the others when there is a sufficient level from the incoming signal:
PCB Labelled
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005127 - 24/08/12 12:52 AM
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Yes but it is still controlled by the IC. You say you should have a high on pin 7, you
don't. It's either not getting there or it's being shorted. There is nothing except the IC
itself which could short it (excluding blobs of solder etc). You also had 0v on pin 6
which is wrong (Folderol pointed that out). I suspect that part of the IC op amp has gone
short to deck. With the unit off measure the resistance between pin 7 and pin 11, if it's
short the IC needs to come out. This wont be that hard to do
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: fletcher]
#1005129 - 24/08/12 03:32 AM
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Quote fletcher:
Yes but it is
still controlled by the IC. You say you should have a high on pin 7, you don't. It's
either not getting there or it's being shorted. There is nothing except the IC itself
which could short it (excluding blobs of solder etc). You also had 0v on pin 6 which is
wrong (Folderol pointed that out). I suspect that part of the IC op amp has gone short to
deck. With the unit off measure the resistance between pin 7 and pin 11, if it's short the
IC needs to come out. This wont be that hard to do
Yes you're right it's highly likely it's the IC. There is no
resistance between 7 and 11 but are all the non-negative pins grounded internally through
pin 11?
There's only resistance between terminal 5 and 6 and by the picture
below 2+3, 9+10 12+13 have no resistance which means they're shorting also right?
Looks like the last owner gave it real good bashing.
Thanks
Edited by Music Manic (24/08/12 03:36 AM)
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005158 - 24/08/12 10:04 AM
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Maybe. As Folderol said it is quite rare. Usually they fail if they get a "bang" from a
high voltage part of a circuit failing. This unit has no high power stages so you would
think it would last. Maybe it stopped working very early in the units life, and because
the device still works without it the previous owner didn't care. This is more common, if
an IC is faulty it is going to fail as soon as the unit is used. That's why electronic
devices that have a problem usually fail within their warrenty.
Don't forget
to fit the IC holder.
Edited by fletcher (24/08/12 10:05 AM)
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005247 - 24/08/12 05:49 PM
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'smee again  That's a beautifully clear pic of the PCB, and I'd say the
soldering looks pretty clean. It would be interesting if you could get an equally clear
shot of the component side. All those pins of the IC apparently shorting is
extremely rare and would certainly account for all the screwy readings you were getting.
I'm inclined to agree with Fletcher that either it failed very early due to a
manufacturing defect, or possibly never worked correctly at all. My method of
removal is to use a pair of cutters like these to cut the legs tight against the body of the chip, I then
(again like Fletcher) heat the legs individually at the solder joint, but use a pair of
fine medical tweezers to pull the leg out. It's then just a matter of careful
use of a solder sucker and/or wick to clean up before putting a chip holder in.
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005285 - 24/08/12 10:59 PM
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Quote Folderol:
'smee again 
That's a beautifully clear pic of the PCB, and I'd say the soldering looks pretty clean.
It would be interesting if you could get an equally clear shot of the component side.
All those pins of the IC apparently shorting is extremely rare and would certainly
account for all the screwy readings you were getting. I'm inclined to agree with Fletcher
that either it failed very early due to a manufacturing defect, or possibly never worked
correctly at all.
My method of removal is to use a pair of cutters like these to cut the legs tight against the body of the chip, I then
(again like Fletcher) heat the legs individually at the solder joint, but use a pair of
fine medical tweezers to pull the leg out.
It's then just a matter of careful
use of a solder sucker and/or wick to clean up before putting a chip holder in.
Back again too! 
While waiting for my parts my new digimeter arrived. Anyway I have some news for
you, after a good slog today with the free time I had.There are some funny reading with
regards to the amp pins 5,6 and 7:
Result of Pins of IC 4: 2 to 3 =
123k 5 to 6 = 50k 9 to 10 = 119k 12 to 13 = 120.5k
5-6 very low impedance, which means a higher voltage output right?
Ok the impedance results I got from Pin 11 to:
3 = 50k 5 =
50k 10 = 50k 12 = 50k seems ok!
Pin 11 to:
2 = 73k 6 = 47 ohms 9 = 69k 13 = 70.5k PIN 6 rather low isn't it?
to
Pins:
1 = 906 7 = 0 8 = 906 14 = 906 I had to put the red test lead to PIN 11 to get a reading. Does that mean
the output of the amps is a negative charge? But either way 7 IS dead
Ok I have checked all the resistors and the schematic is correct
regarding their values but my tests came up with some odd results:
R32
(specified at 430k) gave a result of only 83.4k R35 (specified at 82k) gave a result
of only 69k. Is that ok? Will it tolerate? R36 (specified at 47 ohms) gave a result
of only 66k. Again, is that ok? R16 (specified at 11k) gave a result of only 9k
R32 is the one I'm worried about. If the resistance is now that low does it mean
it's been over powered and zapped thus leaving a too large a voltage/current to enter that
part around those resistors where the LEDs are?
I couldn't check the 2.2M
resistors because I have a 2000k limit.
Thanks
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005289 - 24/08/12 11:29 PM
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Quote Folderol:
'smee again 
That's a beautifully clear pic of the PCB, and I'd say the soldering looks pretty clean.
It would be interesting if you could get an equally clear shot of the component side.
Yes that's macro mode
sussed. Sunlight seems to work best. Here you go Misters:
Components side picture 1
Components side Picture 2
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005290 - 24/08/12 11:34 PM
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Quote Folderol:
'smee again 
My method of removal is to use a pair of cutters like these to cut the legs tight against the body of the chip, I then
(again like Fletcher) heat the legs individually at the solder joint, but use a pair of
fine medical tweezers to pull the leg out.
It's then just a matter of careful
use of a solder sucker and/or wick to clean up before putting a chip holder in.
Yes I have those cutters already
Folderol. Will the pedal still function without this IC? If you get a chance could
you explain the signal flow from the guitar signal and how it relates to the circuit. I
know that the schematics current is based on the opposite of true electron flow.
I think I'll try to make a clone of this baby, now that I know it so well, but I'd
leave out the fancy LEDs this time. 
Thanks to you and Fletcher for your perseverance. You don't know how much I've learnt
from this one thread.
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005300 - 25/08/12 01:21 AM
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Another question  V1 AND V3 are labelled 1MB pots. Does that mean they are 1
MegaOhm? V2 is 100k V4 is 2k right? Also the switch is a 6 pin type.
Does the grounding track change when it is on and off? Let me know if I'm
going on, but this stuff is interesting. Thanks
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005415 - 25/08/12 07:04 PM
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Hi again,
Would it be possible to work out, by the schematic, what type of
transistors Q1 and Q2 are?
I've looked for them everywhere but I can't seem to
find them. Here's the label code (I've posted in another topic):
1 - Code 2206
9J 2 - C245B OBA
Thanks
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005431 - 25/08/12 09:23 PM
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Well now, those latest pictures reveal a very interesting story. The chip that does the
'expanding' is IC5, and originally I expected it to be a voltage controlled amplifier. It
isn't. I recognised the part number instantly and it is actually a dual opto-coupler!
These devices are most used in logic switching isolation circuits, and this is a very
novel application  Getting down to basics. Reading resistors in circuit
will give very unreliable results (unless you have special kit) as everything around them
will affect the results. In the case of the 430k resistor, you are probably reading the
other resistors in the chain, along with the power supply resistance! You've
actually read R36 wrongly. It goes between Pin 6 of IC4 and ground, and when you were on
the IC itself you read 47 ohms  Q1 can be just about any small signal PNP transistor e.g. BC327. It is wired as an
emitter follower (the emitter follows the base) and drives the internal LEDs in IC5, as
this is a bit much for the lower half of IC3 to manage. Similarly Q2 can be
almost any small signal NPN transistor e.g. BC337 (if you're not going to bother with IC4
then it's not needed). In your unit both of these are working fine. Leaving IC4 out won't affect the rest of the circuit - well, it'll draw slightly less
current. You're quite correct about the pots. Dunno why they stuck a B
there. The switch is two electrically isolated switches that just happen to be
in the same housing, operated by the same lever.
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005455 - 26/08/12 12:49 AM
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Quote Folderol:
Well now, those
latest pictures reveal a very interesting story. The chip that does the 'expanding' is
IC5, and originally I expected it to be a voltage controlled amplifier. It isn't. I
recognised the part number instantly and it is actually a dual opto-coupler! These devices
are most used in logic switching isolation circuits, and this is a very novel application
IC 5 deals with the gain. It
looks like ICs 1 and 2 are feeding it also. It give a typical Billy Gibbons style
distortion which is very different from any guitar amps gain.
I'm not quite sure
what you mean with what it does. I'm trying to work out the signal flow and it looks like
things are going in and out everywhere. Are all the capacitors resistors etc used just to
create the right voltage for the pots and amps?
Quote Folderol:
Getting down to basics.
Reading resistors in circuit will give very unreliable results (unless you have special
kit) as everything around them will affect the results. In the case of the 430k resistor,
you are probably reading the other resistors in the chain, along with the power supply
resistance!
You've actually read R36 wrongly. It goes between Pin 6 of IC4
and ground, and when you were on the IC itself you read 47 ohms
Wow! that's news to me. I
thought if I placed the probes on the wire just at the head of the resistor nothing would
interfere with the reading.
Yes I meant 47 ohms
Quote Folderol:
Q1 can
be just about any small signal PNP transistor e.g. BC327. It is wired as an emitter
follower (the emitter follows the base) and drives the internal LEDs in IC5, as this is a
bit much for the lower half of IC3 to manage.
Similarly Q2 can be almost any
small signal NPN transistor e.g. BC337 (if you're not going to bother with IC4 then it's
not needed).
In your unit both of these are working fine.
Leaving IC4 out won't affect the rest of the circuit - well, it'll draw slightly less
current.
You're quite correct about the pots. Dunno why they stuck a B
there.
The switch is two electrically isolated switches that just happen to
be in the same housing, operated by the same lever.
I've been searching all day to find out the transistors and you
can answer all that just by looking at a picture. You're a genius.
If I
reconstruct the circuit without the LED stuff how would I go about worrying what I can
leave out? Would I just link output 1 of IC 1 to the switch?
Edited schematic
Ok I've rubbed out the LED part from the schematic and I'm trying to work out the
direction of the signal flow and the current. After readinf your explanation in the other
topic about how a guitar pickup sends its voltage to a circuit, the capacitor C1 is where
the guitar signal starts right? But what is the track coming in from the left of the page
in the resistor R18 just above the zener diode? Is that the positive terminal of the power
supply/battery?
Do we then have negative terminal of the power supply/battery
attached to the grounding pin of the jack?
Thanks
Edited by Music Manic (26/08/12 01:33 AM)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005514 - 26/08/12 02:59 PM
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Quote Folderol:
Q1
can be just about any small signal PNP transistor e.g. BC327. It is wired as an emitter
follower (the emitter follows the base) and drives the internal LEDs in IC5, as this is a
bit much for the lower half of IC3 to manage.
Does the transistor affect the sound of the
signal? If so are there alternate types, such as germanium ones, I can add to change the
quality?
Thanks
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005538 - 26/08/12 06:22 PM
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MM I think you are trying to run before you can walk. If you want help to fix the pedal
that's cool, just replace the IC and done. If you want to understand how the pedal works,
well that's a huge ask.
Electronics is a huge subject, even just the basics.
There is no simple answer to anything you want to know without first having a lot of
background knowledge. It's like trying to understand tritone substitution before you can
play a chord. It's not that myself or someone else is unwilling to help you, it's just not
possible without writing a book. If I was you I would get some electronics books and read
up first, asking questions here if you need something explained. Of course if you need
tips fixing something that's different, it is possible to repair something without
understanding it. I am getting the impression here though that your on a mission to learn
this stuff properly (commendable) and need the big picture. However it is a lot to learn
and takes time if you want deeper understanding. It's quite easy to build things from
kits, repair the odd dry joint etc. Quite hard (without the background knowledge) to
understand the reasons behind the design etc. If you don't do some studying every question
you ask will have an answer that just poses you more questions, and it will confuse you.
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: fletcher]
#1005576 - 27/08/12 02:54 AM
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005635 - 27/08/12 02:16 PM
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Folderol!
After reading you post on the guitar signal flow I can, now clearly
see the path of the audio signal and how it gets processed.
C1 - capacitor -
receives the positive (tip of guitar lead) voltage and the negative is grounded through a
line of components.
C12 - capacitor - has its negative terminal attached to
the ground of the output jack and its positive to the output of the level pot.
Brilliant
Thanks
P.S. Why does the capacitor C23 link
to C1? I see its positive terminal is linked to the tip of the lead.
Edited by Music Manic (27/08/12 02:40 PM)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005652 - 27/08/12 03:04 PM
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....So while C1 charges C23 discharges right?
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005669 - 27/08/12 05:07 PM
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Quote Music Manic:
....So while
C1 charges C23 discharges right?
Umm. No.  C1 feeds the 'ordinary' signal path. C23 feeds the buffer amplifer
for the rectifier, and eventually, via IC4 the LEDs At normal audio frequencies
neither of these will charge or discharge significantly. They charge once at switch-on to
the required DC voltage and stay there.
Without going too much into detail,
there are other low value caps in that circuit that behave differently, and if fact do
some frequency shaping and stabilisation, but it's best to ignore them for now.
You really need to read up on operation amplifiers (OP-AMPs) - just the basics so you
know what to expect and will have a much better understanding of how they are used.
To avoid confusion, as most of the chips are pairs of op amps I'm calling the
upper row 'a' and the lower row 'b'
Briefly, the signal line is: IC1a
inverting amplifier with variable gain - that's what the pot above it does. IC2a
non-inverting amplifier with variable gain (controlled by IC5 along with the pot) IC5
behaves like a voltage controlled resistor IC3a inverting amplifier with varibable
gain - yet another pot!
IC2a (along with IC5) is the expander proper, and will
also produce a small amount of distortion, but the main distortion element is the two
back-to-back diodes D1,D2 fed by R8,C8. This is a classic design.
Control
line: IC2b unity gain non-inverting buffer IC3b fixed gain non-inverting
amplifier-driver IC1b unity gain non-inverting buffer IC4 4x comparator
IC3b works with Q1 to drive IC5s LEDs. It works backwards, in that the the more signal
there is, the less drive there is to the LEDs (notice there is a rectifier D3).
This makes IC5s apparent resistance higher, and that in turn gives less negative feedback,
and finally more gain in IC2a.
Finally, in your rub-out, you don't need to do
anything to the 'spare' line from the switch, just rub that out too. Also, IC1b won't be
doing anything, so you don't need any of the components feeding it.
P.S. I
aint no genius, but have been working with electronics (literally man & boy) since
the late 1950s. In that time I've cooked a few valves, burned out a number of transformers
and popped countless transistors and chips. I am fortunate to have a very good memory, so
rarely make the same mistake twice There are
component configurations that you come across so often that you could eventually draw them
blindfolded.
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005700 - 27/08/12 07:17 PM
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Quote Folderol:
Umm. No.
 C1 feeds the 'ordinary' signal path. C23 feeds the buffer amplifer for the
rectifier, and eventually, via IC4 the LEDs At normal audio frequencies neither of
these will charge or discharge significantly. They charge once at switch-on to the
required DC voltage and stay there.
Ah ok. As fletcher said I'm running before I can walk. I assumed that because C1
has its negative terminal on the guitar tip's rail where C23 has its positive there.
Quote Folderol:
Without going too much into detail, there are other low value caps in that circuit that
behave differently, and if fact do some frequency shaping and stabilisation, but it's best
to ignore them for now.
You really need to read up on operation amplifiers
(OP-AMPs) - just the basics so you know what to expect and will have a much better
understanding of how they are used.
I have a book or so on that so I'll read up and give you a
deserved break.
Quote
Folderol:
To avoid confusion, as most of the chips are pairs of op
amps I'm calling the upper row 'a' and the lower row 'b'
Briefly, the signal
line is: IC1a inverting amplifier with variable gain - that's what the pot above it
does. IC2a non-inverting amplifier with variable gain (controlled by IC5 along with
the pot) IC5 behaves like a voltage controlled resistor IC3a inverting amplifier
with varibable gain - yet another pot!
IC2a (along with IC5) is the expander
proper, and will also produce a small amount of distortion, but the main distortion
element is the two back-to-back diodes D1,D2 fed by R8,C8. This is a classic design.
Control line: IC2b unity gain non-inverting buffer IC3b fixed gain
non-inverting amplifier-driver IC1b unity gain non-inverting buffer IC4 4x
comparator
IC3b works with Q1 to drive IC5s LEDs. It works backwards, in that
the the more signal there is, the less drive there is to the LEDs (notice there is
a rectifier D3). This makes IC5s apparent resistance higher, and that in turn gives less
negative feedback, and finally more gain in IC2a.
Finally, in your rub-out, you
don't need to do anything to the 'spare' line from the switch, just rub that out too.
Also, IC1b won't be doing anything, so you don't need any of the components feeding it.
This is getting clearer
by the day, but you're right, I need to know more about amps and how they work.
Quote Folderol:
P.S. I aint no genius, but have been working with electronics (literally man & boy)
since the late 1950s. In that time I've cooked a few valves, burned out a number of
transformers and popped countless transistors and chips. I am fortunate to have a very
good memory, so rarely make the same mistake twice There are
component configurations that you come across so often that you could eventually draw them
blindfolded.
Well, you're
making a walk in the Labyrinth seem like a stroll in the park. People that can teach like
that are one in a million, believe me. 
Thanks again and I'll be back after I've sussed op-amps and fixed this pedal (I'll
upload pictures when done).
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005948 - 28/08/12 07:27 PM
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Just received parts and all WORKING now: Chip Removed:  Solder job - I know bad but was my first go:  New Chip in
IC holder:  Operational LED:  All LEDs working with guitar signal:  Weeeeee!  Guys thanks you so much, it was an enjoyable experience in finding
the fault and finding out what's going on as well at the same time. Folderol I am
going to read up on op amps as well now and I will go through your last post so that I now
how this circuit works in its entirety. Fletcher thanks for your input and the
IC tip was really helpful. If the chip went wrong then it would be easy to replace. Time to read up some more so I don't become a PITA. Thanks
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005953 - 28/08/12 07:50 PM
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nice one! IC holders are good practice, in the future you may find something is
causing them to blow and you miss it, at least you only have to plug another new one in
(you probably would only see this in circuits of higher power). More useful in fault
finding, you can remove the IC and get useful voltage readings which can help you, as the
IC would alter those voltages as it works. good luck with your mission to learn
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1005957 - 28/08/12 08:03 PM
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Very pleased to see this working. I must warn you however that this sort of
thing can become very addictive. Once you've sorted out one bit of kit you want another,
and another...  Your soldering is not at all bad for a first attempt (I've seen a
lot worse form people calling themselves experts). It looks as if you applied the solder
to the iron, and the iron to the joint. You should actually apply both the iron and the
solder to the join at the same time so your iron and solder form a 'V' with the point of
the V at the joint. It just takes practice. Oh, and do make sure your iron is hot enough.
The solder should flow smoothly and quickly, but without the flux burning off.
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1005971 - 28/08/12 09:20 PM
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Quote Folderol:
Very pleased to
see this working.
I must warn you however that this sort of thing can become
very addictive. Once you've sorted out one bit of kit you want another, and another...

It's already happening. 
Quote Folderol:
Your
soldering is not at all bad for a first attempt (I've seen a lot worse form people calling
themselves experts). It looks as if you applied the solder to the iron, and the iron to
the joint. You should actually apply both the iron and the solder to the join at the same
time so your iron and solder form a 'V' with the point of the V at the joint. It just
takes practice. Oh, and do make sure your iron is hot enough. The solder should flow
smoothly and quickly, but without the flux burning off.
Yep! right again. I did the V on one of
them and it was instant.
Time to search for some broken pedal.... 
Thanks again, I owe you a beer (and a half for Fletcher,haha!). You're a gent!
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1006366 - 30/08/12 11:09 PM
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Hi again,
I've got quite a few of the parts for this board and am going to try
and re-create parts of it soon. Could you tell me what type of diodes
D1,D2,D3,D5, and D6 are. Do some of them act as rectifiers?
Thanks
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Martin Walker
Watcher Of The Skies
Joined: 28/02/01
Posts: 16390
Loc: Cornwall, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1006492 - 31/08/12 10:27 PM
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Quote Music Manic:
Could you tell
me what type of diodes D1,D2,D3,D5, and D6 are. Do some of them act as rectifiers?
Hi MM!
The most
likely is 1N4148 or equivalent silicon diodes, which you can buy for a few pence. Diodes
always act as rectifiers (that's their job )
D1/D2 are clipping the incoming waveform.
D3 seems to be a half-wave
rectifier that in conjunction with C13 turns the incoming amplified AC voltage into a DC
envelope.
D6 removes the negative part of the waveform so only the positive
half gets measured by the four-way comparator for the LED level readout.
Hope
this helps!
Martin
-------------------- YewTreeMagic
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Martin Walker]
#1006494 - 31/08/12 10:42 PM
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Quote Martin Walker:
Hi
MM!
The most likely is 1N4148 or equivalent silicon diodes, which you can buy
for a few pence. Diodes always act as rectifiers (that's their job )
D1/D2 are acting as clippers. D3 seems to be a half-wave rectifier that in
conjunction with C13 turns the incoming amplified AC voltage into a DC envelope.
Hope this helps!
Martin
Hi Martin
So specific resistance doesn't matter?
D1 and D2 are stated as 1588. Is that a particular model?
P.S. The
Zener Diode - D4 regulates the voltage doesn't it?
Thanks.
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Martin Walker
Watcher Of The Skies
Joined: 28/02/01
Posts: 16390
Loc: Cornwall, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1006503 - 31/08/12 11:35 PM
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Ah, the 1588 refers to the venerable 1S1588 diode, but as I suspected just replacing them
with a 1N4148 will probably make little difference. Specific resistance isn't an
issue – the forward voltage is what counts here, and that's likely to be around 0.6
volts for both. If it IS any different then the tone of the clipping will change a bit
that's all. Yes, the zener is creating a stable 9.1v reference voltage from
your battery supply, and then dividing that by two (using R16 and R17) to produce a
reference for the other opamps, to place their non-inverting inputs half way between the
power supply and ground. Martin
-------------------- YewTreeMagic
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Martin Walker]
#1006512 - 01/09/12 12:31 AM
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Quote Martin Walker:
Ah, the 1588
refers to the venerable 1S1588 diode, but as I suspected just replacing them with a 1N4148
will probably make little difference. Specific resistance isn't an issue – the
forward voltage is what counts here, and that's likely to be around 0.6 volts for both. If
it IS any different then the tone of the clipping will change a bit that's all.
That's interesting to know. It's all about
knowing how it works so I can experiment.
Quote Martin Walker:
Yes, the zener is creating a
stable 9.1v reference voltage from your battery supply, and then dividing that by two
(using R16 and R17) to produce a reference for the other opamps, to place their
non-inverting inputs half way between the power supply and ground.
Martin
Great info. So simple when
someone shows you.
Thanks
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Martin Walker
Watcher Of The Skies
Joined: 28/02/01
Posts: 16390
Loc: Cornwall, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1006854 - 03/09/12 10:48 PM
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Glad that helped  Martin
-------------------- YewTreeMagic
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1006858 - 03/09/12 11:15 PM
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the zener works only with the power supply, regulating it. As the battery is 9v, well it
wont do much as it's a 9.2v zener, except maybe shorten the life of a slightly lively new
battery. If you were only going to use batteries you might be better off without it. Of
course it would then be safer to remove the power supply socket. There again I suspect the
supplied supply was unregulated, if it was replaced with a regulated one the zener would
be redundant.
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: fletcher]
#1006864 - 04/09/12 12:40 AM
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Quote fletcher:
the zener works
only with the power supply, regulating it. As the battery is 9v, well it wont do much as
it's a 9.2v zener, except maybe shorten the life of a slightly lively new battery. If you
were only going to use batteries you might be better off without it. Of course it would
then be safer to remove the power supply socket. There again I suspect the supplied supply
was unregulated, if it was replaced with a regulated one the zener would be redundant.
Yes I'm beginning to break down
parts of the system and will re-create the schematic for you to look at. I want to
singularise each stage and make a circuit out of what will work as a minimum, then add and
subtract and change. I am working out the capacitors. I think one in the schematic is
labelled wrongly, so I'll have to go through all of them.
Thanks
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007451 - 07/09/12 04:51 AM
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Ok I've just got the 1N4148 diodes. I'm not sure which D3,D5 and D6 are. Are they the
same?
The small dark blue capacitors are Tantalum and the light blue are
Ceramic. I have the correct value types, but would it matter if they have different
voltage ratings if I can't find the same for all of them?
After that I can get
the breadboard out and start playing......
Thanks
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007456 - 07/09/12 07:52 AM
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Yes, the same diodes should be fine. However I'm a bit puzzled about D5. It is inline with
the supply to IC3, which would drop the voltage by about 0.6V. Maybe I'm getting old or
sommat, but I can't see any benefit from that in this circuit  All the caps can be rated at anything over 9V (10V and 16V are common figures). Some
could probably be rated at 6V, but that might actually be more expensive, and why take any
risk?
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1007526 - 07/09/12 02:24 PM
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Quote Folderol:
Yes, the same
diodes should be fine. However I'm a bit puzzled about D5. It is inline with the supply to
IC3, which would drop the voltage by about 0.6V. Maybe I'm getting old or sommat, but I
can't see any benefit from that in this circuit 
All the caps can be rated at anything over 9V (10V and 16V are common figures). Some
could probably be rated at 6V, but that might actually be more expensive, and why take any
risk?
Thanks Folderol.
V3 is the volume pot at the end of the chain and that is working off IC3. It has a
1M ohm resistor going into IC3 too. Is it anything to do with the output current?
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007575 - 07/09/12 09:21 PM
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Quote Music Manic:
V3 is
the volume pot at the end of the chain and that is working off IC3. It has a 1M ohm
resistor going into IC3 too. Is it anything to do with the output current?
In a word, No!
In more words
This
is an inverting amplifier which tends to act as a voltage see-saw, so as the input goes up
the output goes down and vice-versa. Without going too deep into OpAmp theory, the ratio
of the input and output voltages is the same as the ratio of the input and feedback
resistances.
When the pot (the feedback resistor) is at maximum the resistor
ratio is 1:1 so if there is 100mV in there will be 100mV out, but going in the opposite
direction.
If the pot was at half resistance, then the ratio would be 1:0.5
so you'd only get 50mV out, and if the pot was at zero...
-------------------- It wasn't me!
(Well, actually, it probably was)
Edited by Folderol (07/09/12 09:22 PM)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1007599 - 08/09/12 03:44 AM
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I've just bought the small dark blue capacitors, which are the tantalum ones, which atre
polarised. The light blues are causing a bit of a problem. Would any normal type with the
same rating do? These are the non-polarised ones on the schematic and you can see them
clearly in the .gif:
Bixonic
There is a 20pF capacitor across V4 - the
volume knob.
The capacitors I'm not sure about are:
1 -
223K(0.022uf)
2 - 102K(0.001uf)
3 - 101J(100pF)
4 - 104k(0.1uf)
These are the closest looking ones I've found:
Capacitors - Non polarised
As long as they have
those figures stamped on does it matter. Some have some massive voltage ratings.
I may be going on but could you tell me how the capacitors operate? Are some
there just for the circuit's operation and do the polarised ones get "triggered" by the
incoming audio signal.
Thanks again for your invaluable help.
Edited by Music Manic (08/09/12 03:47 AM)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007953 - 10/09/12 09:57 PM
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Hi again,
Looking at the schematic, even when the battery source or mains is
connected the circuit will still be open until a lead is inserted into the input right? Is this how pedals protect the battery from draining? If I leave an input lead inserted
though will this drain the battery quicker?
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Folderol
Joined: 15/11/08
Posts: 2553
Loc: Rochester, UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007956 - 10/09/12 10:20 PM
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Quote Music Manic:
Hi again,
Looking at the schematic, even when the battery source or mains is connected the
circuit will still be open until a lead is inserted into the input right? Is this how
pedals protect the battery from draining? If I leave an input lead inserted though will
this drain the battery quicker?
Correct on all counts 
Incidentally, saying a capacitor is polarised simply means it has to be connected the
right way round. The - marking must be negative.
Don't worry about the voltage
rating on the other caps - it is actually hard to get less than a 50V rating on them!
Most of the caps are either for coupling (as we discussed before) or for
de-coupling (C14? & C15). That is, they effectively short AC signals to ground to stop
them interfering where they are not wanted.
Some of the caps around IC2a are
for frequency shaping, and the one across V3 is there to keep the amp stable if the pot is
set for high gain.
-------------------- It wasn't me!
(Well, actually, it probably was)
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Music Manic
active member
Joined: 20/12/02
Posts: 1890
Loc: London UK
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Re: Help with fixing/checking a Guitar Pedal
[Re: Folderol]
#1007963 - 10/09/12 11:02 PM
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Quote Folderol:
Quote Music Manic:
Hi again,
Looking at the schematic, even when the battery source or mains is connected the
circuit will still be open until a lead is inserted into the input right? Is this how
pedals protect the battery from draining? If I leave an input lead inserted though will
this drain the battery quicker?
Correct on all counts 
I'm stunned, I've actually got
something right! 
Quote Folderol:
Incidentally, saying a capacitor is polarised simply means it has to be
connected the right way round. The - marking must be negative.
Don't worry
about the voltage rating on the other caps - it is actually hard to get less than a 50V
rating on them!
Ok! there are
so many different types of materials. Would any particular type affect the sound or cause
noise like resistors? They obviously have their different benefits.
Quote Folderol:
Most of
the caps are either for coupling (as we discussed before) or for de-coupling (C14? &
C15). That is, they effectively short AC signals to ground to stop them interfering where
they are not wanted.
Some of the caps around IC2a are for frequency shaping,
and the one across V3 is there to keep the amp stable if the pot is set for high gain.
Yes I'm getting to terms with their
behaviour within different contexts.
I'm catching up on Op-amps and know there
is a simplicity to their function of acting like a valve. Setting them up is a different
matter where it comes to biasing etc.
Any pointers welcome.
P.S. I'm
really surprised you haven't told me where to go yet! 
Thanks
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fletcher
Joined: 01/05/05
Posts: 1162
Loc: london
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Re: Help with fixing/checking a Guitar Pedal
[Re: Music Manic]
#1007964 - 10/09/12 11:16 PM
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to help give Folderol a break, you asked about how capacitors work.
If you
brought two pieces of wire with a p.d. across them close together the electrons on the
more negative side can "feel" the pull of the more positive side. They can't get across
the gap and sort of pile up. How many electrons can "pile up" is very small as it's
related to the cross-sectional area of the wire, which being a wire is not much:) However
if the two wires were connected to some big metal plates the area would be much bigger and
the "capacitance" for electrons to pile up would also be much bigger. This is in fact what
a capacitor is. Two big metal sheets would be a bit impractical so they are wrapped up
into a cyclinder and sealed up. The capacitance is measured in Farads and is related to
the surface area (as we already said), bigger area = bigger capacitance. It is also
related to the space between the sheets, further apart = less capacitance. Finally it also
is dependant on the dilectric which is what's between the plates. On large electolytic
caps the dilectric is maintained by the voltage across the plates. When not used for
awhile it can break down and cause the plates to short. Although they do self-repair to an
extent once a voltage is restored, older caps might dry out and lose this ability.
So now you can see why DC is blocked - it can't cross the gap. AC can though as
the changing voltage causes the electrons to run in and out of the plates, thus passing on
the signal. The other factor to understand is it takes time for the capacitor to "fill up"
or "empty". This is why a capacitive circuit has properties which are frequency dependant.
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