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trifidmaster
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My cheap grot box project - DIY
      #250472 - 08/02/06 09:44 PM

Well, I am at the point to start to build a pair of grot box-es for my acoustically treated studio place.

Q: was any DIY grot-box approach already discussed on this forum (any other forum)?

trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #250743 - 09/02/06 12:00 PM

Well, I wait a few more days if anybody can give me an info if this DIY was discussed or not yet.

If there is enough interest I can start to post pictures and describe steps how my diy project progresses. I would like to know what is the oppinie of the forum about this idea.

trif.


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Q00
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #250763 - 09/02/06 12:25 PM

Hey dude,

I did a search and this is all it turned up

http://www.soundonsound.com/forum/showflat.php?Cat=&Number=58532&page=5&vi ew=collapsed&sb=5&o=&fpart=1#58532

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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Q00]
      #250875 - 09/02/06 03:29 PM

Q00, Thanks!

BTW: I have been concidering to make the box from plastic/plexi glass to mimic the acoustics of the majority of the tv sets/boomboxes (instead of making the enclosure from MDF).

Another point is to use a single drive instead of 2-3 speakers and use closed design - so no porting.

trif.


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #251050 - 09/02/06 07:18 PM

Good project idea!
Have you considered an elliptical speaker for it? Can you still get them? Elliptical was a popular compromise for single speaker systems.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #251341 - 10/02/06 10:34 AM

Hi Jim Y,

I plan to use SC5.9 8 Ohm (art. no. 8006) magnetically shielded oval full range driver from Visaton. The speakers are relatively small, their length is 90.5mm, and are 50,5 mm wide. The full specs of this speaker can be found on:
www.visaton.de

What do you think?

I will start to post some images as work progresses.

trif.

Edited by trifidmaster (10/02/06 10:34 AM)


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #251427 - 10/02/06 01:19 PM

Well, I like the idea of that driver. I've a feeling something similar is used in a commercial "grotbox". Can't remember what - was it the pyramid shaped things SoS reviewed a while back?

I'm not an expert on speaker characteristics, but if this link works others can have a go!


This is the manufacturers response graph. The lower plot is the impedance versus frequency.
Has a general "smile" curve while I have a feeling a mid-peak would be more desirable. But perhaps cab design can tweak that?

I was thinking elliptical after seeing in SoS a feature showing a mono speaker the Doors early stuff was mixed on. Those mixes still stand the test of time IMHO.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #251495 - 10/02/06 02:59 PM

In the local radio/electro shop they had a few choices for oval speakers, so I selected the above mentioned speaker.

In the same shop purchased a set of very cheapo spekaers (although cheap, they are 3 way speakers) - they are made from kind of black plastic (I think the wall thickness is around 3-4 mm). I have been also considering using plastic box used for small electronics projects, but I could not find a suitable one.

Luckily the front baffle of those speaker is fastened with 4 screews, so I could easily unscrew the screws. After this litle work I had 2 rather nice boxes without the front plate.

At this moment I am busy with making the front plate from 5mm thick plexi glass...and I will start soon the cutting out for the speaker.

However I do not know where should I place the speaker. Into a center position, lower, horizontally, vertically. Any input is welcome.

trif.

Edited by trifidmaster (10/02/06 03:31 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #251673 - 10/02/06 07:53 PM

The photo of the selected speaker:


Here is the photo of the opened/empty plastic speaker box:


And the plexi baffle with 4 holes and the planned speaker position. I would like to know if the speaker position is going to be OK - any input is very much welcome.



trif

Edited by trifidmaster (10/02/06 08:00 PM)


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #252166 - 11/02/06 09:50 PM

It would seem logical to have it centred.
The little I've found out though is that it should be offset to top or bottom. This is because equal paths over the baffle creates a response dip.
In other words, pretend there's a tweeter or port to make room for.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #252347 - 12/02/06 12:22 PM

OK, I will place the speaker horizontally and a bit lower.

BTW: I am curious if the set will really be able to mimic the "consumer sound".

If my grot-box speaker project turns out to be ok, I will make another set fully from (deep blue colored) plexi-glass.

Menatime I have already purchased a kit for the power amplifier. Here is the link:
http://www.velleman.be/be/en/product/view/?id=9184

trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #252938 - 13/02/06 03:13 PM

Update:
The cutout for the speaker is ready.
I also painted the baffle and I will post pictures later today.

Q: Should I put foam into the box, or should I go without the foam?

trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #255046 - 16/02/06 11:00 PM

Update:
Originally I have made the front baffle(s) from 5 mm plexi glass, but I was not satisfied with the result.

I have changed the baffle material to 4 mm PVC. Here is the design of the front baffle.



I am still not sure about putting foam into the box. Any input is welcome.

BTW: my grot-boxes are not intended for mixing purposes, but "checking" my mixes made on my studio monitor system.

trif.

Edited by trifidmaster (16/02/06 11:05 PM)


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #255869 - 18/02/06 01:13 PM

I'd be tempted to put some foam in.

Yeh, I know it's only a Grot box, but purpose made ones are not just bad or average speakers, I believe they have a peaky mid range and being infinite baffle (closed) have a good transient response (fast). All better for exposing faults in a mix.

Edited by Jim Y (18/02/06 01:18 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #256286 - 19/02/06 11:43 AM

Jim Y, and forum,
Do you know where could I get a typical response of a "good" grot-box?

trif.


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #256341 - 19/02/06 02:23 PM

Have you seen this SoS review of the Triple-P Pyramids?
http://www.soundonsound.com/sos/mar04/articles/tripleppyramid.htm

Don't have a curve for you, but Hugh's review suggests a response with a gentle rolloff either side of a 1.5Khz peak is the thing.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #256518 - 19/02/06 10:07 PM

The Triple-P Pyramids look very nice. Is here anybody who has them?

I am curious how my grot-boxes will "show up". My room is acoustically treated, and my monitors within this room show very nice response curve. I think measuring my own grot-boxes in this room is OK.

Within a few days I will assemble the boxes. More update will come as work progresses.

trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #258305 - 23/02/06 09:57 AM

Update:
Here is the photo os the prepared baffle:


And the back of the speaker with wires:


trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #258364 - 23/02/06 11:20 AM

More pics:
the foam what I have used to put into the boxes:


I have cut the foam and used contact glue to glue it into the speaker boxes.

The cut foam:


Here is the contact glue used:


And the "filled" box:


I have put foam onto the inner side of the baffle, too:


And finally I have placed the baffle into place. I have glued the baffle into place, fastened with 4 screews (in the 4 corners), and sealed it with black silicon:


Another pic of the finished unit:


Now, it is tea time

trif

Edited by trifidmaster (23/02/06 11:32 AM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #259284 - 24/02/06 10:20 PM

...and the used glue and silicon:


I let the glue and silicom to dry for a couple of days.

trif


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #259693 - 26/02/06 09:06 AM

I have finished the boxes. After the glue and the silicon became dry, I have closed the boxes.
The next pictures shows the back of the box as well as the legs. I have used simple rubber legs

The legs are for to use them on table, however I am going to put them on stands. I am not sure yet what kind of stand am I going to use, but one candidate is a rather cheap microphone stand.

And here is the final look of the ready speakers:



They are pretty, are not they?

I am really curious how "god" will they sound. But I still need the stands and the amp. As soon as all is together I will do carefull frequency sweeps/measurements.

P.S.: Menatime I have soldered together the stereo amp for the speakers.

trif.

Edited by trifidmaster (26/02/06 09:13 AM)


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Q00
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #259986 - 27/02/06 01:58 AM

Look sweet to me dude.

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"Saying that you do is just gold plated XLR elitist bulls**t!" - ow


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IvanSC



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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #260141 - 27/02/06 12:14 PM

not sure about "God" but they look really pro mate. Be interesting to see how much part the cabinet resonance plays in the overall sound. Look like you might have to hang them from the ceiling with bits of fishing line to isolate them! I can almost hear them vibrrrrrating off the edge of your desk!

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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #266253 - 11/03/06 05:11 PM

I am still waiting for the "stands". As I said, I will use "cheap straight microphone stands for my boxes. I do not know how much they are going to resonate.

Note: I am now building the power supply for my amp. Asap all ready I will post more photos.

trif.

Edited by trifidmaster (11/03/06 05:15 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #267494 - 14/03/06 02:21 PM

Finally, today the stands arrived. I have already placed them into their "potential" position into my setup, I have indicated them with read arrow in the pic:


The end of this mic stand has a thread, it seams to be a standard mic thread. Now I need to develop a connection piece between this thread and the bottom of my grot box speakers (in which I have M5 thread).
Here is the photo of the stand thread:


Does anybody know the specs for such a mic thread? Is it UNF, metric,...?

trif.


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #267859 - 15/03/06 09:38 AM

I wanted to edit my previous post, but it is not possible anymore.

Update (15/03/2006):
I have done some "research" about the thread. It seams that it is 3/4" thread. Can anybody confirm this, please?

If this is the case, what I need is a converter piece between 3/4" and M5.

trif.


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Hugh RobjohnsAdministrator
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #267885 - 15/03/06 10:27 AM

There are two 'standard' thread sizes for mic stands. The European one is 3/8-inch whitworth, the American one is 5/8-inch UNF (I think).

If you have a trawl around the www.canford.co.uk web site in the mic accessories section you'll find a range of adapters and tehre is a table there showing all the standard thread sizes and pitch data. They also sell mounting plates and stuff that you might find handy to mount your speakers.

hugh

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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #269181 - 17/03/06 08:14 PM

Dear Hugh, thanks. The page you listed certainly contains useful infos.

Luckily in the local DIY shop I could find the below picted "connection elements", with the correct thread:


It also had a inner piece, into which I have glued a 5 mm bolt:


And after the inner part is inserted:


..and srewed to the bottom of the speaker:


And finally the speakers on the stands:


I am satisifed with the result. At this moment I do not know what the sound will be, how the speakers are going to resonate...

In the upcoming updates I will post pictures of the ready amplifier.

trif

Edited by trifidmaster (17/03/06 08:26 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #276121 - 30/03/06 09:22 PM

The front of my amp:


The back:


and the inner part of the amp:


and the external power supply:


After I connected all the parts together I have listened to some commercial tunes. Well, how does it sound? Crappy, and kind of tong, tang, tong...

The stereo image is very tight. The vocals are very strong as are solo instruments including cello. I have played a litle bit with the positioning of the speakers, I moved them a bit closer to my seating position. I have fairly low level of bass but even-certainly not enough to make any judgement for mixing the low end.

That is it up to now.

I expected to have my grot boxes sound nicer. But I remember that they should be not nice sounding. It would be certainly interesting to listen to some "professional" grot-boxes for comparison.

Now, it is time to check my own mixes, and see what can be revealed. I think I need to learn these grot-boxes.

Any comment/suggestion is very much welcome.

trif.

Edited by trifidmaster (30/03/06 09:24 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #276669 - 31/03/06 06:28 PM

Sorry to tell you ladies and gens, but one of the speaker did not survive my initial tests. The rating of the speaker is 10W, maximum 15W, and it is a 8ohm speaker. The amp per channel can give maximum 15W/8 ohm. Perhaps I was driving the speaker to loud.

The other speaker is still running.
Anyhow, I have returned the speaker, and it will be replaced. So, now I have to wait until the replacement arrives.

Meantime, I have ordered another speakers:
http://www.visaton.de/english/artikel/art_378_1_3.html
This is a bit stronger speaker, again magnetically shielded.
At this moment I do not know if should I build a wooden box around it, or go again for a "plastic" solution.
Any comment on this?

The stand (made from a mic stand) resonates much to much, so I think I will have to go for another type of stand for my grot-boxes.

Does anynody know what listening level should I use for the grot-boxes??

trif.

Edited by trifidmaster (31/03/06 06:29 PM)


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #276909 - 01/04/06 12:51 PM

Next: I will add a potmeter to the amp. This is actually described nicely in the amp kit (pages 8 and 9), but I did go for the potmeter less solution (this is also possible to do). It is obviously good to have the potmeter, so I can control the volume of the grot-boxes independently from my mixer main fader. I already have the correct potmeter.

Is here anybody who has experience with grot-boxes? I like to know what should I really hear from them.

trif.

Edited by trifidmaster (01/04/06 12:54 PM)


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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #277043 - 01/04/06 08:39 PM

I suspect you may not fully understand the purpose of a "grot" box. There have been some SoS speaker reviews of such beasts where the design criterea and usage is very well explained.
Without access to an anechoic testing chamber, it's going to be nearly impossible to know if your speakers meet those criterea.

At the very least you should have use for them as a comparative reference. It matters little how good the speakers sound, the question is do your mixes still work using them? Listen to commercial mixes of similar material first, and note how they cope. The essential balance of the mix should survive the limitations of the grot box, not in hi-fi splendour, but still intelligable. For example, if a hi-hat either disappears or dominates, the entire feel of the music can change. If a bass melody is important and you can't hear it, you need a bass sound with more harmonics. And so on.

On another point, as you managed to blow a speaker, are you sure that amplifier doesn't have a DC output fault?
Excuse me if I'm teaching Grandma to suck eggs


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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #283724 - 17/04/06 09:58 AM

JimY,
Thanks for your comments. I have re-read the SOS article what is mentioned earlier in this thread. Is there any other article about "grot-boxes"?
I have "studied" other infos on the net, but I did not find not so much about "grot-boxes".

As I told I have NO experience at all with grot-boxes. Asap as the broken speaker is replaced I will do some frequency sweeps, what I will post here. And surely I will do some mixing work with them.

Any further comments/ideas/guidances are very much welcome.

Update about the amp
I have added an input potmeter.


..and now the front became:


Note: The LED (red) is not yet connected.

trif.


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Scottdru
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #283764 - 17/04/06 11:18 AM

Those look pretty sweet!

There's a DIY auratone thread at John Sayers' forum that might be of interest to you if you haven't seen it already. I don't have time at the mo to hunt down the link, but I did post it in a thread here (either here in the DIY forum or in the MRT forum) some time ago . . . but I think you have to register for that forum in order to see the pics.

One suggestion I would make is that I doubt the foam you put in there is doing you much good . . . probably better to get something with more density. Some OC 703 (or rockwool product of similar density) might be a better bet, I would think, as this will have the density to give you some LF absorption in that cabinet. I'd guess that even OC 701 would be better than what you have in there now. I know you're not dealing with really low frequencies here, but I still think it would be better to get something with more density, as it will have an increased absorption coefficient at ALL frequencies.

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trifidmaster
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Re: My cheap grot box project - DIY new [Re: Scottdru]
      #284048 - 18/04/06 10:06 AM

Scottdru,
Thanks for the comments.
1st, I like to finish this project. Wat is remaining is the replacement of the blown speaker, do frequency sweeps (and decay times), and follow the steps described by JimY and the very few articles published about the grot-boxe usage.

I have seen the "Killatone" project on the John Sayer's forum. (Indeed, registration is necessary to see the pictures).

I have a good book about speaker design with a few exanmples. In that book (what I have mentioned it in another topic in this forum) there is a very small speaker project, and it looks a bit similar to the "Killatone". I have already started to make the boxes from MDF for both designs. But I leave these to be discussed later. First I want to see how my "plastic" grot-boxes will perform.

I have thought so, that little acoutic foam or no foam will "mimic" the radio/television speakers.
Of course I can put 701/703 or equivalent into my current boxes, but this will bring me further from mimicing the radio/television speakers, I think. Any further comment is welcome.

trif.

Edited by trifidmaster (18/04/06 10:07 AM)


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Scottdru
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #284969 - 20/04/06 12:38 PM

Quote trifidmaster:

Scottdru,

I have thought so, that little acoutic foam or no foam will "mimic" the radio/television speakers.
Of course I can put 701/703 or equivalent into my current boxes, but this will bring me further from mimicing the radio/television speakers, I think. Any further comment is welcome.




I guess my thinking on this is that I'm not sure most TVs have their speakers mounted in small, sealed boxes as these are. Also, foam you have put in there doesn't look like it is acoustic foam to me, and I would suspect that it wouldn't have the necessary absorption to counteract some of the resonances introduced by a sealed cabinet.

Also, as Jim Y points out, a grot box isn't just about mimicing TV speakers, etc. exactly, but rather having something that might have a similar response or voicing, but that has some precision with regard to transients, etc.

This is why he suggested putting some acoustic foam in there, to damp enough of that resonance to allow the speaker to sound basically as it is designed to sound on its own, without being adversely affected by the sound pressure/resonances inside the cabinet.
My guess is that such a small sealed cabinet (particularly) like this could have a negative effect on transients and general clarity at certain frequencies if it is not adequately damped.

On the other hand, in a TV, while the speakers might not be mounted in the most ideal of cabinets, at least there is someplace for the sound pressure from the back of the driver to go!

Not all foam is "acoustic foam". Acoustic foam will have certain properties (density, gas flow properties, etc.) that make it more effective at absorption of sound pressure than other types of foam. Proper acoustic foam should be effective as well as 701 or 703 for this purpose, but I suggested the fiberglass because it might be quickly and easily available for low cost.

That said, I do not claim in the least to be an expert on speaker design. The above is based on my instinct as to the effect of the sealed box on the driver. Perhaps you have seen something in some of the designs in your speaker design books that disagrees with my thinking?

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Scott
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Jim Y
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Re: My cheap grot box project - DIY new [Re: trifidmaster]
      #285375 - 21/04/06 11:22 AM

I don't think I've seen mineral or glassfibre used as cabinet wadding. The danger surely is of particles of this stuff getting into voice coils or anywhere else it wouldn't be welcome. A plastic foam or even lambswool is more common.

Some kind of testing could be done on the finished items. ETF lets you adjust the gate time in which the results are calculated, so you can filter out reflections from the room by choosing a gate time a little longer than the test mic distance (guess, 1 metre away, gate time 4ms?) - you'll get the measurement of the speaker in other words, not the room.


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trifidmaster
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Joined: 03/01/03
Posts: 86
Re: My cheap grot box project - DIY new [Re: Jim Y]
      #286164 - 23/04/06 04:06 PM

Well, I have put into the boxes the acoustic foam sold for speaker builders, see one of my post. Perhaps I could put 2 times more foam into it.

I am still waiting for the speaker replacement - perhaps this week it will be delivered.

I have used another software to test/measrue my room, and I think it will be OK for measureing the speakers.

Someting extra/OT: Meantime I have added a set of JBL Control One speakers into my setup - but, they are much too good to be used as "grot-boxes", I think.

trif.


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Scottdru
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Joined: 17/12/02
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Re: My cheap grot box project - DIY new [Re: Jim Y]
      #288326 - 27/04/06 06:48 PM

Quote Jim Y:

I don't think I've seen mineral or glassfibre used as cabinet wadding. The danger surely is of particles of this stuff getting into voice coils or anywhere else it wouldn't be welcome. A plastic foam or even lambswool is more common.




Hmmmm . . . to tell you the truth, it seems like most of the speaker cabinets I've opened up over the years used fiberglass damping. But, again, FWIW.

If the stuff trifid got was specifically meant for speaker builders, then perhaps I'm off-base in my assumptions as to the properties of that foam.

--------------------
Scott
--Where are we going and why am I in this handbasket?


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Jim Y
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Re: My cheap grot box project - DIY new [Re: Scottdru]
      #288347 - 27/04/06 07:24 PM

Maybe fibreglass in the States Scott? They don't seem to like that stuff Europe side. Most common I've seen is like an albino acoustic foam, and I think that is what Triffidmaster used.

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